4 Integrated Technologies.

Personalized Industrial Plan.

LEAN Production System.

  • 4 Integrated Technologies

    We integrate plastic, metal, aluminum, and carbon fiber processing technologies into a single industrial platform. This integrated approach allows us to optimize the production process and ensure consistent quality throughout the entire development and production lifecycle.

  • Personalized Industrial Plan

    Every project is unique, and we adapt our industrialization plan to meet the specific requirements of each client. From design and prototyping to mass production, we offer customized solutions that ensure maximum performance and efficiency.

  • LEAN Production System

    We apply the principles of the Lean production system to continuously improve our processes. This allows us to eliminate waste, optimize resources, and increase productivity while ensuring high-quality products for our clients.

INDUSTRIAL PROCESSING

Advanced Technologies

Plastic materials

Injection molding, thermoforming, expansion, and extrusion are performed in-house using a wide range of equipment, experienced personnel, and adhering to the highest-quality standards.

This capability allows us to customize production according to the specific requirements of component parts, including part geometry, weight, precision, appearance, and cost.

Our in-house capabilities include:

  • 40 injection molding machines with clamping forces between 40 and 1700 T, from Engel and Krauss Maffei, most equipped with robots
  • Thermoforming machine with a work surface of 2000 x 1200 mm
  • EPP/EPS injection machine with maximum dimensions of 1485 x 1285 x 180 mm
  • Plastic extrusion machines, including coextrusion, with a total capacity of 180 kg/hour
  • PUR foam dispensing robot
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Aluminium

We have our own capacity for processing bicycle hubs for all three essential phases: aluminum bar cutting, turning, and milling. By integrating these processes within our facilities, we ensure strict control over quality and efficiency at every stage of production, from raw material to the final product.

Our team of specialists uses state-of-the-art equipment to guarantee the precision and consistency of each manufactured component.

The anodizing operation, crucial for the durability and aesthetics of our products, is outsourced through a strategic partnership of over 20 years with a renowned company, recognized for its high standards of quality and reliability.

This long-term partnership allows us to benefit from the most advanced anodizing techniques, ensuring that each bicycle hub meets or even exceeds our clients' expectations in terms of performance and aesthetics.

Carbon

We have a partnership of over 20 years for operating an advanced carbon fiber processing capacity, which allows us to fully manage all stages of carbon component manufacturing.

Within this strategic partnership, we benefit from the expertise and cutting-edge technology of an industry leader, ensuring the superior quality of each product. The complete integration of design, lamination, molding, curing, and finishing processes allows us to maintain rigorous quality control and optimize each stage to meet our clients' specific requirements.

This long-term partnership provides us with the flexibility and capacity to respond promptly to market demands while ensuring remarkable performance, durability, and aesthetics of the carbon components we manufacture. Through close collaboration and a shared dedication to excellence, we deliver top products that meet the most demanding industry standards.

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Metal

We ensure metal processing with the help of 79 state-of-the-art pieces of equipment, which give us the ability to offer a full range of metal processing services tailored to the varied needs of our clients.

Our in-house capabilities include:

  • 20 hydraulic presses: Allowing for various metal deformation and forming operations with precision and consistency.
  • 2 plasma cutting/filing installations: Technology for fast and precise cutting in different types of metal.
  • 2 laser cutting equipment: Ideal for complex and precise cuts, necessary for fine details and smooth edges.
  • 3 bending press brakes: Performing precise and uniform bends according to technical specifications.
  • 20 welding machines: Allowing for high-quality welds for large projects and detailed work.
  • 1 electrostatic painting installation: Applying durable and uniform paint layers, providing protection and aesthetic finish.